10 Must-Have Iron Cleaning Pastes That Remove Melted Polyester in Minutes

That sinking feeling when you lift your iron and see a shiny, hardened patch of melted polyester fused to the soleplate—it’s a moment every sewer, quilter, and laundry enthusiast knows too well. One second you’re pressing a delicate blend fabric, and the next, you’re stuck with a sticky, synthetic mess that smears onto everything you touch. While traditional cleaning methods like salt scrubs or vinegar soaks might work for light residue, they simply don’t have the chemical muscle to dissolve polymerized plastic that’s essentially welded itself to metal at high temperatures.

This is where specialized iron cleaning pastes enter the picture as game-changers. Unlike generic cleaners, these purpose-formulated compounds contain targeted active ingredients that break down synthetic fibers at a molecular level, restoring your iron’s smooth glide in minutes rather than hours. Understanding what makes these pastes effective, how to choose the right formulation for your specific iron type, and the proper application techniques can mean the difference between a quick refresh and a permanently damaged appliance.

Top 10 Iron Cleaning Pastes for Melted Polyester

KEARING Iron Cleaner Paste | Instantly Cleans Hot Iron Soleplates - Removes Melted Fabric, Starch & Glue, Restores Steam Performance for All IronsKEARING Iron Cleaner Paste | Instantly Cleans Hot Iron Soleplates - Removes Melted Fabric, Starch & Glue, Restores Steam Performance for All IronsCheck Price
Rowenta Garment Care Accessories, Cleaning Kit for Steam Iron, Non toxic, Improve the Soleplate Glide, Starch or Melted, Synthetic Fiber RemoverRowenta Garment Care Accessories, Cleaning Kit for Steam Iron, Non toxic, Improve the Soleplate Glide, Starch or Melted, Synthetic Fiber RemoverCheck Price
Bo-Nash Iron Clean Cleaning Cloths, 10-PackBo-Nash Iron Clean Cleaning Cloths, 10-PackCheck Price
Faultless Hot Iron Cleaner, Non-Toxic Steam Iron Cleaner, Removes Melted Fabrics, Glue, Hard Water, Lime Deposits & Starch (1 oz) (4 Pack)Faultless Hot Iron Cleaner, Non-Toxic Steam Iron Cleaner, Removes Melted Fabrics, Glue, Hard Water, Lime Deposits & Starch (1 oz) (4 Pack)Check Price
Iron Clean Cleaning Cloths-10/PkgIron Clean Cleaning Cloths-10/PkgCheck Price
Bo Nash Bo-Nash Iron Clean Cleaning Cloths-10/PkgBo Nash Bo-Nash Iron Clean Cleaning Cloths-10/PkgCheck Price

Detailed Product Reviews

1. KEARING Iron Cleaner Paste | Instantly Cleans Hot Iron Soleplates - Removes Melted Fabric, Starch & Glue, Restores Steam Performance for All Irons

KEARING Iron Cleaner Paste | Instantly Cleans Hot Iron Soleplates - Removes Melted Fabric, Starch & Glue, Restores Steam Performance for All Irons

Overview: The KEARING Iron Cleaner Paste offers a powerful, plant-based solution for maintaining your iron’s soleplate. Designed for application directly onto hot surfaces, this non-abrasive paste dissolves stubborn residues like melted fabric, starch buildup, and craft glue without damaging ceramic, non-stick, or stainless steel plates.

What Makes It Stand Out: This cleaner’s hot-iron application sets it apart—no waiting for cooldown means less downtime during sewing or laundry sessions. The thick paste formula clings effectively to vertical surfaces, working like an eraser to lift burnt-on grime. Its plant-derived, non-corrosive composition delivers professional-grade results while remaining environmentally conscious, making it ideal for quilting studios and households alike.

Value for Money: At $9.99, this paste sits in the sweet spot between budget cloths and premium kits. A single jar provides multiple applications, and by preventing soleplate damage and maintaining steam performance, it significantly extends your iron’s lifespan—easily justifying the investment over replacement costs.

Strengths and Weaknesses: Strengths include immediate hot-iron use, safe non-abrasive formula for all soleplate types, and exceptional performance on heavy residue. The paste format offers better surface contact than liquid alternatives. Weaknesses involve a slightly messier application process requiring a damp cloth for removal, and it may need multiple applications for extremely thick buildup.

Bottom Line: The KEARING paste is an excellent choice for crafters and frequent ironers seeking an eco-friendly, highly effective solution for tough residues. Its hot-iron capability and safe formulation make it a worthwhile investment for maintaining professional iron performance.


2. Rowenta Garment Care Accessories, Cleaning Kit for Steam Iron, Non toxic, Improve the Soleplate Glide, Starch or Melted, Synthetic Fiber Remover

Rowenta Garment Care Accessories, Cleaning Kit for Steam Iron, Non toxic, Improve the Soleplate Glide, Starch or Melted, Synthetic Fiber Remover

Overview: Rowenta’s cleaning kit brings the trusted brand’s reputation for quality to iron maintenance. This comprehensive set includes a 1-ounce tube of non-toxic soleplate cleaner, application cloth, polishing cloth, and detailed instructions—everything needed to restore your iron’s original glide and performance.

What Makes It Stand Out: The complete kit approach distinguishes this product from standalone cleaners. Rowenta’s formulation specifically targets starch and melted synthetic fibers that cause drag, while the included polishing cloth helps achieve a professional finish. The non-toxic composition ensures safety across all soleplate materials without harsh chemical exposure.

Value for Money: Priced at $15.99, this is the premium option in the category. While significantly more expensive than pastes or cloths, you’re paying for Rowenta’s signature engineering expertise and the convenience of purpose-built accessories. For owners of high-end irons, this modest investment protects a much larger purchase.

Strengths and Weaknesses: Strengths include the trusted brand name, comprehensive kit components, noticeably improved soleplate glide after cleaning, and universal soleplate compatibility. The non-toxic formula is safe for regular use. Weaknesses are the smaller 1-ounce tube size relative to price, and the higher cost may not suit budget-conscious buyers. Packaging variations could affect presentation.

Bottom Line: This Rowenta kit is ideal for discerning users who value brand reliability and want a complete, no-guesswork solution. It’s particularly worthwhile for those with premium irons seeking manufacturer-quality maintenance and peace of mind.


3. Bo-Nash Iron Clean Cleaning Cloths, 10-Pack

Bo-Nash Iron Clean Cleaning Cloths, 10-Pack

Overview: Bo-Nash offers a straightforward, cloth-based approach to iron cleaning with this convenient 10-pack of specialized wipes. Designed for hot-iron application, these cloths effectively remove fusible interfacing, facings, and sticky residues without producing any fumes, providing a simple maintenance solution for sewists and casual users alike.

What Makes It Stand Out: The unbeatable price point and no-fume formulation make these cloths exceptionally accessible to all users. Unlike pastes or liquids, there’s absolutely no risk of spillage or mess—just wipe and go. The 10-pack quantity ensures you’re well-stocked for multiple cleaning sessions, making it perfect for quilting bees or classroom settings where many irons need maintenance.

Value for Money: At just $6.23 for 10 cloths ($0.62 per count), this represents the absolute best budget value in the market. The incredibly low per-use cost encourages regular maintenance, preventing heavy buildup that requires more expensive treatments. For occasional ironers, this single pack could easily last for several years.

Strengths and Weaknesses: Strengths include exceptional affordability, zero fumes, foolproof application, and immediate results on light to medium residue. The cloth format is inherently less messy than pastes and requires no additional supplies. Weaknesses involve reduced effectiveness on heavily burnt or thick buildup compared to paste formulas, and the single-use nature generates more waste than reusable options.

Bottom Line: Bo-Nash cloths are the perfect entry-level solution for sewists and homeowners wanting hassle-free, economical iron maintenance. They’re ideal for regular upkeep and light cleaning tasks but may need supplementing with stronger products for tackling severe residue.


4. Faultless Hot Iron Cleaner, Non-Toxic Steam Iron Cleaner, Removes Melted Fabrics, Glue, Hard Water, Lime Deposits & Starch (1 oz) (4 Pack)

Faultless Hot Iron Cleaner, Non-Toxic Steam Iron Cleaner, Removes Melted Fabrics, Glue, Hard Water, Lime Deposits & Starch (1 oz) (4 Pack)

Overview: Faultless delivers a versatile hot-iron cleaner in a convenient four-pack format. This non-toxic formula tackles not just melted fabrics and glue, but also addresses hard water and lime deposits that compromise steam performance—plus it works on curling irons, adding valuable multi-tool utility to your cleaning cabinet.

What Makes It Stand Out: The dual-action cleaning capability for both organic residues and mineral deposits truly sets this apart from single-purpose competitors. Most products focus on one or the other. The four-pack configuration provides excellent bulk value, and the curling iron compatibility makes it a unique multi-purpose solution for both beauty and household applications.

Value for Money: At $25.38 for four 1-ounce tubes, the per-ounce cost ($6.35) is quite reasonable for a specialized cleaner. The bulk packaging suits heavy users or those with hard water issues requiring frequent cleaning maintenance. While the total price is highest among reviewed products, the cost-per-use becomes economical over extended time.

Strengths and Weaknesses: Strengths include exceptional versatility (irons and curling irons), proven effectiveness on mineral deposits, hot-iron convenience, and excellent bulk packaging value. The non-toxic formula is safe for regular use across multiple appliances. Weaknesses are the high upfront cost and small individual tube size, which may be excessive for casual users. It requires more applications for thick buildup than abrasive pastes.

Bottom Line: This Faultless 4-pack is ideal for households with hard water or frequent ironers who appreciate multi-purpose functionality. It’s a smart bulk purchase that pays dividends through extended appliance lifespan and consistent performance across multiple heated tools.


5. Iron Clean Cleaning Cloths-10/Pkg

Iron Clean Cleaning Cloths-10/Pkg

Overview: These Iron Clean cloths provide a no-fuss solution for removing fusibles, facings, and sticky residues from hot soleplates. The 10-pack offers ample convenience for users prioritizing speed and simplicity, with a specialized formulation that promises absolutely no unpleasant odors during the cleaning process.

What Makes It Stand Out: The emphasis on completely odor-free cleaning directly addresses a common complaint with chemical-based cleaners. The “wipe and go” methodology requires no additional tools or supplementary cloths—just the product and a paper towel underneath. This simplicity strongly appeals to users intimidated by more involved cleaning processes or those with chemical sensitivities.

Value for Money: At $9.88 for 10 cloths ($0.99 per count), this product sits squarely between budget and premium cloth options. While nearly 60% more expensive than Bo-Nash per cloth, it still offers reasonable value for those specifically prioritizing odor control. The price primarily reflects convenience and user experience rather than superior cleaning power.

Strengths and Weaknesses: Strengths include completely odorless operation, extremely simple application, and effective performance on common sewing residues like fusible interfacing. The cloth format prevents over-application and waste. Weaknesses involve higher cost-per-cloth than direct competitors, limited effectiveness on heavy burnt-on plastic or severe buildup, and less versatility than paste cleaners for varied applications.

Bottom Line: These odor-free cloths suit sewists and homeowners sensitive to chemical smells who want convenient, moderate cleaning power without complexity. They’re a solid mid-tier option that delivers on its promises, though budget buyers will find better value elsewhere in the cloth category.


6. Bo Nash Bo-Nash Iron Clean Cleaning Cloths-10/Pkg

Bo Nash Bo-Nash Iron Clean Cleaning Cloths-10/Pkg

Overview: These specialized cleaning cloths from Bo Nash are designed to restore your iron’s soleplate to pristine condition without water or harsh chemicals. Each package contains ten individual cloths that work by simply running your heated iron over them to dissolve and lift away stubborn residue, starch buildup, and fabric fusing adhesives. The non-woven fabric construction ensures a gentle yet effective cleaning action that won’t scratch delicate surfaces.

What Makes It Stand Out: The standout feature is the cloths’ ability to clean at operating temperature without cooling down your iron or creating a mess. Unlike traditional cleaning pastes that require cooling, application, and extensive wiping, these cloths work in seconds. They’re impregnated with a proprietary cleaning compound that activates on contact with heat, making them exceptionally convenient for quilters, sewists, and anyone who frequently uses fusible interfacing. The no-scratch guarantee is particularly valuable for modern irons with non-stick or ceramic coatings.

Value for Money: At $8.21 for ten cloths, each use costs roughly 82 cents. While pricier than DIY methods like baking soda paste or salt on newspaper, the time saved and professional results justify the expense. Comparable iron cleaning products range from $5-15, but often involve multiple steps or additional tools. For frequent users, the convenience factor significantly outweighs the modest per-use cost.

Strengths and Weaknesses: Pros: Instant cleaning at ironing temperature; safe for all soleplate types; no messy residue; individually packaged for freshness; extends iron life. Cons: Single-use design creates waste; insufficient for extremely heavy buildup; requires iron to be at full temperature; slightly expensive for occasional users.

Bottom Line: These Bo-Nash cloths are an essential tool for anyone who irons regularly or works with fusible materials. While not the most economical option for light users, their convenience and effectiveness make them indispensable for sewists and quilters. Keep a pack in your sewing kit for quick maintenance that prevents costly iron replacement.


Why Melted Polyester is Your Iron’s Worst Enemy

Polyester doesn’t just melt—it undergoes a chemical transformation when exposed to temperatures above 260°C (500°F). The synthetic polymer chains cross-link and oxidize, creating a substance that’s closer to epoxy than fabric. Once cooled, this material forms an incredibly strong bond with the iron’s soleplate, filling in microscopic pores and creating a rough, uneven surface that transfers stains to clean garments. Regular detergents can’t touch this stuff because they’re designed for organic stains, not synthetic polymers.

What Makes Iron Cleaning Pastes Different from Regular Cleaners

The critical distinction lies in the formulation chemistry. Household cleaners typically rely on alkaline surfactants to lift organic dirt, but iron cleaning pastes employ a sophisticated blend of mild abrasives, chelating agents, and polymer-dissolving compounds. These pastes work through a combination of mechanical and chemical action—gently scrubbing while simultaneously breaking the carbon bonds that hold melted polyester to metal. The paste consistency itself is engineered to stay in place during application, allowing extended contact time without running or evaporating.

Key Ingredients That Power Effective Iron Cleaning Pastes

Chelating Agents for Mineral Breakdown

EDTA and citric acid derivatives work to dissolve the mineral content that gets trapped within polyester residue. These compounds essentially “unzip” the bond between the synthetic material and the iron plate by targeting the metal oxides that act as a bridge.

Controlled Abrasive Particles

Micro-fine aluminum oxide or calcium carbonate particles provide the scrubbing power without scratching. The particle size—typically between 1-5 microns—is crucial; too coarse and you’ll damage the soleplate, too fine and you’ll polish without removing.

Polymer Solvents

Glycol ethers and specialized esters specifically target the ester linkages in polyester molecules. These solvents penetrate the hardened plastic, softening it from the inside out rather than just attacking the surface.

The Science Behind Polyester Adhesion to Iron Plates

Understanding the bond formation helps explain why cleaning pastes are so effective. When polyester melts onto a hot iron, it doesn’t just sit on the surface—it flows into the microscopic valleys of the metal’s finish. As it cools, it shrinks slightly, creating a mechanical lock. Simultaneously, oxidation creates chemical bonds between the polymer and metal oxides on the soleplate. Quality cleaning pastes address both adhesion mechanisms: solvents break chemical bonds while controlled abrasion dislodges the mechanical grip.

Essential Features to Look for in Quality Iron Cleaning Pastes

Temperature Activation Range

Premium formulations activate between 50-80°C (122-176°F), allowing you to clean with a warm (not hot) iron. This temperature window is critical—too hot and the paste dries instantly; too cool and the chemical reactions won’t occur.

Viscosity Stability

The paste should maintain its consistency across this temperature range, neither liquifying nor hardening. Look for products described as “thermally stable” or “non-dripping” in their technical specifications.

Residue-Free Rinsing

After cleaning, the paste should wipe away completely without leaving a film. Residual chemicals can transfer to fabrics during subsequent ironing sessions, potentially causing discoloration.

Understanding Different Iron Plate Materials and Compatibility

Stainless Steel Soleplates

The most common and forgiving surface, stainless steel can handle slightly more aggressive abrasives. However, polished finishes require extra care—opt for pastes specifically labeled “safe for polished metals.”

Ceramic and Non-Stick Coatings

These delicate surfaces demand ultra-fine abrasives (under 2 microns) and pH-neutral formulations. Acidic or alkaline pastes can etch the coating, while coarse particles create micro-scratches that accelerate future buildup.

Titanium-Infused Plates

Though exceptionally hard, titanium surfaces can still be damaged by improper cleaning. Use pastes with the lowest abrasive content and extended solvent action time rather than aggressive scrubbing.

Application Methods That Maximize Cleaning Efficiency

The Two-Stage Warming Technique

First, heat your iron to the lowest steam setting, then unplug it. Apply a pea-sized amount of paste to a thick cotton cloth (not directly to the iron). Work in small circular motions across the affected area, reapplying paste as needed. The residual heat activates solvents without baking them dry.

Directional Scrubbing Patterns

Always scrub in the direction of the iron’s steam holes, never across them. This prevents forcing paste into the holes where it can clog internal components. Use a soft-bristled toothbrush for precision around steam vents.

The “Cool-Down” Wipe

After cleaning, allow the iron to cool completely before the final wipe-down. This prevents the paste from smearing into a thin, hard-to-remove film and gives solvents maximum time to work.

Timing Matters: When to Clean Your Iron for Best Results

The golden window for polyester removal is within 24-48 hours of the incident. Fresh residue hasn’t fully oxidized and cross-linked, making it significantly easier to dissolve. However, never attempt cleaning while the iron is still hot from use—wait until it’s warm to the touch but not scalding. For irons with heavy, aged buildup, multiple short cleaning sessions are more effective than one marathon scrubbing.

Safety First: Protecting Yourself and Your Iron During Cleaning

Ventilation Requirements

Even non-toxic pastes release vapors when heated. Work in a well-ventilated area and consider wearing a mask if you’re sensitive to chemical odors. Never clean irons in enclosed spaces like small laundry closets.

Thermal Protection Gloves

Thin nitrile gloves provide chemical protection while maintaining dexterity. For the actual scrubbing phase, consider heat-resistant silicone gloves that protect against accidental contact with warm surfaces.

Iron Stability During Cleaning

Place the iron on a stable, heat-proof surface with the soleplate facing up. A silicone iron rest is ideal. Never attempt to clean while holding the iron—instability leads to inconsistent pressure and potential burns.

Common Mistakes That Damage Your Iron During Cleaning

Over-Abrasion Syndrome

Applying too much pressure or using overly aggressive pastes creates permanent scratches. These scratches become collection points for future polyester buildup, creating a vicious cycle of damage.

Steam Hole Contamination

Forcing paste into steam vents is the fastest way to destroy an iron. Once inside, the paste hardens and blocks water flow, leading to uneven steam distribution or complete failure. Always cover steam holes with cotton swabs during cleaning.

Temperature Extremes

Cleaning with a fully hot iron bakes the paste into a crust that’s harder than the original polyester. Conversely, a completely cold iron prevents solvents from penetrating effectively. The warm (not hot) state is non-negotiable.

DIY vs. Commercial Pastes: What You Need to Know

The Baking Soda Myth

While baking soda paste can remove light scorch marks, it lacks the polymer-specific solvents needed for polyester. Its crystalline structure is also too abrasive for ceramic coatings and can leave a white residue in steam holes.

Homemade Solvent Blends

Some DIY recipes call for acetone or nail polish remover, but these pure solvents are too aggressive. They can dissolve plastic components around the iron’s edges and damage non-stick coatings. Commercial pastes balance solvent strength with controlled delivery.

Cost-Benefit Analysis

A quality commercial paste costs $8-15 but lasts for years with proper storage. DIY attempts often require multiple applications, risk iron damage, and waste time. For expensive irons, professional-grade paste is cheap insurance.

Storage and Shelf Life: Getting the Most from Your Cleaning Paste

Ideal Storage Conditions

Keep paste tubes in a cool, dark place between 15-25°C (59-77°F). Temperature fluctuations cause separation of the solvent and abrasive components. Once separated, the paste becomes less effective and potentially abrasive-heavy.

Container Integrity

Always recap immediately after use. Exposure to air causes the paste to dry out and harden. If the tube cracks, transfer remaining paste to an airtight container to prevent evaporation of volatile solvents.

Shelf Life Indicators

Quality pastes remain effective for 2-3 years. Signs of degradation include oil separation, grainy texture, or a strong chemical smell that differs from the original mild odor. Discard if the paste changes color or develops mold.

Eco-Friendly and Non-Toxic Options for Conscious Consumers

Plant-Based Solvent Alternatives

Look for pastes using d-limonene (citrus oil) or soy-based esters as primary solvents. These break down polyester through similar mechanisms as synthetic solvents but biodegrade completely and produce no harmful fumes.

Mineral-Free Abrasives

Some green formulations use ground walnut shells or apricot pits as abrasives. These materials are hard enough to scrub effectively but softer than metal, making them ideal for delicate ceramic coatings.

Packaging Considerations

Eco-conscious brands offer paste in recyclable aluminum tubes or glass jars rather than plastic. Some even provide refill pouches to reduce waste. Check for third-party certifications like EPA Safer Choice or EU Ecolabel.

Cost Considerations: Budgeting for Effective Iron Maintenance

Price vs. Performance Curve

Budget pastes under $5 often contain excessive water and minimal active ingredients, requiring multiple applications. Mid-range options ($8-12) offer the best balance of effectiveness and value. Premium pastes above $15 typically include conditioning agents that protect the soleplate after cleaning.

Volume Efficiency

A 50-gram tube should clean an iron 15-20 times. Calculate cost-per-use rather than upfront price. A $12 tube used 18 times costs just $0.67 per cleaning—far less than replacing a $100+ iron damaged by improper maintenance.

Multi-Purpose Value

Consider whether the paste can also clean other metal surfaces. Some formulations work on grill plates, soldering irons, and even stainless steel cookware, increasing their overall value proposition.

Beyond Polyester: Other Uses for Iron Cleaning Pastes

Removing Starch and Sizing Buildup

The same polymer-dissolving action that tackles polyester effectively breaks down accumulated starch, which is itself a polymer. A light cleaning every three months prevents the brown, sticky residue that transfers to fabrics.

Tackling Fusible Interfacing Residue

Interfacing adhesives are formulated to bond permanently at high heat, making them nearly identical to melted polyester in chemical structure. Iron cleaning pastes are often more effective than interfacing manufacturer’s cleaners.

Restoring Vintage Irons

For collectors restoring old irons, these pastes can remove decades of grime without damaging the base metal. The controlled chemical action is gentler than mechanical polishing while achieving better results.

Frequently Asked Questions

How long should I let the cleaning paste sit on melted polyester before scrubbing?

For optimal results, apply the paste to a warm iron and let it work for 2-3 minutes before beginning gentle scrubbing. This allows solvents to penetrate the polyester’s cross-linked structure. For heavy buildup, you can extend this to 5 minutes, but don’t let the paste dry completely.

Can I use iron cleaning paste on a cold iron if I’m in a hurry?

While possible, it’s significantly less effective. Cold application reduces solvent penetration by about 60-70%. If you must clean cold, extend the contact time to 10-15 minutes and expect to repeat the process. The warmth is what activates the chemical breakdown.

Will these pastes damage the auto-shutoff sensor in modern irons?

Quality pastes are formulated to be non-conductive and won’t interfere with electronic sensors if applied correctly. The key is avoiding paste application near the iron’s base where sensors are located. Never submerge any part of the iron in cleaning solution.

How do I know if my iron’s coating is too damaged for paste cleaning?

If you see visible metal showing through a ceramic or non-stick coating, or if the surface feels rough even after cleaning, the coating is compromised. Continued cleaning of severely damaged plates can worsen the problem. At this stage, professional recoating or replacement is necessary.

Can I make my own effective polyester-removing paste at home?

While DIY recipes exist, they lack the balanced formulation of commercial products. Homemade pastes either scratch the surface or fail to dissolve polyester effectively. The risk of permanent iron damage far outweighs the small cost savings.

How often should I clean my iron to prevent polyester buildup?

Clean immediately after any melting incident. For preventive maintenance, clean every 3-4 months with regular use, or monthly if you frequently work with synthetic fabrics. A quick 2-minute cleaning is easier than battling hardened residue.

Are iron cleaning pastes safe for use around children and pets?

Most commercial pastes are non-toxic once applied, but should be stored securely like any household chemical. Look for “child-safe cap” designs and keep tubes in locked cabinets. During cleaning, ensure good ventilation and keep children away from the warm iron.

What should I do if paste gets clogged in my iron’s steam holes?

Immediately stop cleaning and let the iron cool completely. Use wooden toothpicks (never metal) to gently remove dried paste. Then run a steam cycle with distilled water only. If blockage persists, professional cleaning may be required.

Can these pastes remove melted polyester from the iron’s exterior plastic parts?

No, the abrasives will scratch plastic housings and the solvents may cause discoloration. For plastic parts, use isopropyl alcohol on a cotton swab while the area is completely cold. Never apply paste to any non-metal surface.

Why does my iron smell like chemicals after cleaning, and is this dangerous?

A slight solvent odor is normal for the first use after cleaning. To eliminate it, iron a scrap piece of cotton fabric on medium heat after cleaning. If the smell persists or is strong, you may have used too much paste or not wiped thoroughly. The odor itself isn’t dangerous, but indicates residual product that could transfer to garments.